Coating Factory
Whether you need to apply a coat to a vehicle or a building, the Coating Factory has you covered. They specialize in coating products that can be applied directly to the metal of the vehicle or building. They have a wide range of products to choose from, including Prismatic Powders, Roll to Roll, and AkzoNobel.
Maydos
Maydos from Coating Factory is one of the leading online suppliers of powder coatings. They have a large library of colors and effects. They have partnered with AkzoNobel to offer a wide selection of colors. They also offer a number of specialty finishes.
Their product listing includes over 6,000 colors and effects. This is the largest collection of powder coating colors in the world. They also offer the most diverse assortment of specialty finishes in the industry. They are also known for their fast shipping options. They drop ship from NIC Industries in the US. This allows them to meet their customers’ needs and deliver quality products on time.
One of the most important components in powder coating is the powder itself. The powder is sprayed onto the object with compressed air. The powder is then heated and melted to form a uniform film. This uniform film is then cooled to form a hard coating. The powder is usually removed by burning off the coating. The process takes around four hours.
A number of companies in the powder coating industry offer the same products. Companies such as PPG, Sherwin Williams, and Dupont offer powders in varying quantities. These companies also resell their powders in smaller quantities. This allows them to reduce waste and support a more environmentally responsible agenda.
In addition to the powders mentioned above, there are other methods of removing impurities before powder coating. This can include chemical pre-treatments, mechanical methods, and plasma treatments. The best method depends on the part to be powder coated and the performance requirements of the finished product.
AkzoNobel
Founded in the 18th century, Akzo Nobel is one of the world’s largest coatings companies. It has more than 40,000 employees in 80 countries around the world. The Dutch company focuses on sustainable solutions to create paint and coating products that are environmentally friendly.
Akzo Nobel focuses on two areas – performance coatings and decorative paint. The company also specializes in coatings for architecture, interiors, appliances, automotive, pipeline and marine industries. Some of the most recognizable brands include Dulux, Awlgrip and Interpon. The company’s technical innovation hub focuses on research into formulas and products that are designed to withstand extreme environments.
The company’s North America operations include more than 30 manufacturing sites, business offices and technology labs. It is also one of the largest manufacturers of decorative paints in the world. It is also certified as a Top Employer in the United States.
Akzo Nobel has been a strong player in the Middle East over the last few years, bolstering its presence in the region. The company has invested in manufacturing facilities, research centers and innovation hubs to increase its presence in the region. In addition, it recently signed an agreement to acquire Colombia-based Grupo Orbis.
The company has also recently started production at its new Powder Coatings factory in Dubai. The plant is AkzoNobel’s 30th powder coatings manufacturing facility worldwide. The facility will serve an expanding regional market for decorative powder coatings. The plant will also significantly increase AkzoNobel’s production capacity.
NASA
Located at NASA’s Goddard Space Flight Center in Greenbelt, Maryland, the Contamination and Coatings Engineering Branch provides system-level support for thermal coatings engineering and contamination engineering. They develop instrument contamination control programs and provide technical consultation on contamination and coatings issues.
They also develop and test high-performance polyimide powder coatings that have excellent thermal, chemical and electrical properties. They are applied to a variety of aerospace systems, including the ISS’s backshell and steering mirror. They are 500 times stronger than conventional silica aerogels.
The team also developed a low-cost, temperature-sensitive coating based on iron(III) oxide. It is a potential alternative to photoluminescence techniques. The material is applied through vapor deposition chambers that evaporate materials onto the blanket material. The resulting coating is hydrophobic and can be easily applied to reinforced concrete surfaces.
The team also developed a new “smart” coating system that detects corrosion early and releases corrosion inhibitors. It also self-heals mechanical damage without the need for external intervention.
They are currently testing the coating in laboratories and will send test trays back to Earth for evaluation. They are examining how the coating will hold up under extreme space conditions.
The coating is made up of a mixture of inexpensive commercial ingredients. It also contains metallic particles. The metallic particles help to dissipate electrical charges. The coating can also be applied to the fibers of the astronauts’ spacesuits, helping to prevent lunar dust from adhering to the spacesuits during moonwalks.
Roll-to-Roll
Applied Materials is the leading manufacturer of high performance roll to roll coating systems. These systems are designed to increase customer productivity while reducing maintenance costs. These systems have applications in a variety of industries.
One of the primary advantages of the roll to roll process is that the coating material is delivered to the substrate with a degree of independence from the fabric structure. This is because the amount of coating material is controlled by the rheological properties of the coating fluid.
The roll to roll process can be used to manufacture thin-film batteries, fuel cell membranes, electronic devices, medical devices, and solar panels. The process is also used in metal fabrication.
The roll to roll process also allows for the customization of electronic devices to meet specific requirements. The process is also environmentally friendly. Many companies opt to utilize contract manufacturing. This process allows for fully variable manufacturing capacity while offering the advantages of reduced capital costs and improved time-to-market.
In the roll to roll process, a part is loaded into a coating machine. A feed roller is positioned in the correct position to drive the part. In this process, the part is rolled over a coating roller to pick up the coating liquid. The coating liquid then forms a film on the roller surface.
The coating process can also be used to apply adhesive coatings. These coatings can help protect the metal from the harsh environment and enhance the ink adhesion.
Infrared cure
IR curing systems improve productivity, reduce downtime, and reduce maintenance and clean-up. They are custom-designed to meet your production needs. They are a good choice for many applications, including industrial finishing.
IR-enhanced convection systems combine the best features of infrared and convection ovens. The result is a process-friendly coating with a high quality finish in less time. The process starts with a low air velocity and a quick IR ramp-up. It also incorporates an equalization zone that raises the temperature of different surfaces, including the hidden surfaces. This zone assures a uniform finish.
The use of IR-enhanced convection curing systems is growing. Many of these systems combine the properties of infrared and convection in order to produce high-quality coatings and process-friendly characteristics. These systems also accommodate complex 3-D shapes. They are used in the production of plastics, composites, and MDF.
These systems have a greater number of variables than traditional infrared and convection systems. The rate of IR absorption depends on a number of factors, including the spectral characteristics of the coating and the surface state of the substrate. It is also possible for the reflectance effect to play a role. Depending on the pigment and color of the coating, this effect may be more or less important.
A number of thermal-processing applications are large-volume and require high-end control and precision. These include metal assemblies with heat-sensitive materials. These applications also require precise control of the cure profile.