Coating Factory

Coating factory is a company that specializes in the production of powder coating, Epoxy floor coating, Gravure roll coating and Sputtering. It can also provide Prismatic powders, E-coat and other specialized coatings. These coatings help to protect and beautify surfaces.

Powder coating

A powder coating factory is a business that coats metal parts. It uses a variety of materials for the process. These include pigments, resins, curing agents, and chemical additives.

The coatings are applied to various metals, such as aluminium, mild steel, and stainless steel. The coatings provide excellent finishes that resist abrasions, scratches, and extreme weather conditions. This is a cost-effective way to produce finished goods.

A number of companies are using the powder coatings market. Some of the leading players are Akzo Nobel N.V., Axalta Coating Systems, Inc., and PPG Industries, Inc.

The increasing demand for finished goods is driving the market. The rise in automobile production is also expected to drive growth. A growing consumer market in developing nations is also fuelling the demand for the products.

The global powder coatings market is expected to grow at a CAGR of 7.2% through 2020. The top industry players account for 40% of the total share.

For successful manufacturing operations, it is important to understand the techniques and processes involved in powder coating. The company is committed to investing in research and development activities.

The factory also offers metal finishing services. These include electropolishing, solvent cleaning, and acid etching.

Epoxy floor coating

Epoxy floor coatings offer a variety of advantages. These include a low maintenance cost, durability, and resistance to wear and tear. In addition, they are attractive and provide an easy-to-clean surface.

In addition to being visually appealing, epoxy flooring can be customized to fit your needs. You can choose from a wide array of colors and textures. You can also opt for self leveling epoxy coatings that create a smooth, seamless surface.

You can apply epoxy to a new or existing concrete floor. This makes it a good choice for warehouse facilities, manufacturing plants, and industrial buildings.

In addition, epoxy flooring can be painted to match the facility’s color scheme. This can make the building look more professional and help increase your sales.

An epoxy floor can even be used to define different work zones and forklift paths. This is an especially useful feature if you have a lot of traffic in your building.

Another benefit of an epoxy floor is that it is non-slip. Slippery floors can be a problem, especially in wet environments. Fortunately, an epoxy floor can be made non-skid with the addition of slip-resistant aggregate.

Epoxy floor coatings are easy to install. Most systems require just two coats of epoxy. However, the installation process will vary depending on the system you use.

Prismatic powders

Prismatic Powders from Coating Factory is the leading online supplier of high quality powder coatings. With over 6,000 different colors, effects, and finishes to choose from, they make it easy for you to find the perfect match.

Prismatic Powders has partnered with AkzoNobel to provide customers with an extensive line of colors and finishes. They also have a state of the art ecommerce platform and a quality assurance program that complies with ISO 9000 standards. With the best prices and the fastest shipping times, Prismatic Powders makes ordering powder coatings a breeze. Whether you’re looking for high performance non-stick coatings or heavy duty industrial coatings, Prismatic has you covered.

Prismatic’s ecommerce platform allows customers to order just the powder they need and not a whole pallet, reducing waste and helping make the planet a happier place. Prismatic has a variety of different powders to choose from, including Interpon Ready-to-Ship, which can be shipped in as little as three business days.

The PPS series is a good choice for shiny metal surfaces that require a single coat to achieve the desired finish. Unlike other powder coatings, the clear topcoat is not required for these coatings. The PPS series’s quality is unrivaled by its competitors.

Sputtering

The process of sputtering is a thin film manufacturing technique. It is used to coat and add functionality to a variety of products. It has been in use for decades. It is an economic deposition method. Moreover, it enables the uniform application of many materials.

Basically, sputtering involves the accelerated bombardment of a target material with energetic ions. This causes the target to be eroded and liberated atoms to be deposited on the surface of the substrate. This process is done at low or medium temperature. The resulting thin film has excellent uniformity.

When sputtered, the ion energy can range from hundreds of electron volts to tens of tesla. It depends on the relative mass of the target atoms and the energy of the ions.

A common sputtering process includes the use of reactive magnetron sputtered materials. These materials are often used to make thin films and alloys. This process is widely used in the semiconductor, solar cell, and optical glass industries. It is also used to produce thin-film resistors and hard coatings.

There are many types of sputtering techniques. Some of them include DC sputtering, high power impulse magnetron sputtering (HPIMS), and high power ion-assisted sputtering (HIPIMS). There are also more advanced processes such as epitaxial growth.

Gravure roll coating

In the printing industry, gravure roll coating is one of the most widely used methods of delivering low viscosity, thin film coatings. The process uses a specially shaped applicator roll with an embedded cell pattern.

Coating is dispensed on the roll by way of an enclosed applicator head. The amount of coating is based on the dimensions of the cell structure. It can be applied to a wide range of substrates.

The roll is positioned on a plate which is shaped to match the curvature of the roll. It can be made of stainless steel or carbon steel, or with a plated finish.

The roll is usually supported by a backing roll that is typically chrome-plated steel. This prevents the edge of the substrate from being pressed into the gravure roll. However, this method is not ideal for certain applications.

Gravure roll coating can apply thin coatings that are as fine as a few microns. It can also apply coatings with a high level of viscosity.

An offset gravure coating roll is typically located between the gravure roll and the backing roll. It is typically used to coat flexible substrates in a uniform fashion. It can be operated at speeds up to 900 meters per minute.

Dip coating

Dip coating is an industrial coating process that is characterized by a high transfer efficiency. The result of this technique is a high-quality, uniform, and thin film.

The process involves immersion of a substrate into a liquid solution. This liquid may contain UV-curing or conventional thermal curing components. The liquid is then removed from the substrate and evaporates. During withdrawal, a thin layer of the solution remains on the surface of the substrate.

The length of time the substrate is immersed into the liquid and the speed of withdrawal determine the thickness of the wet film. This depends on the viscosity of the fluid, the density of the fluid, and the surface tension of the liquid.

The dip coating procedure is used to produce latex balloons, plate glass, and toy balloons. It can also be applied to make solar energy devices and tinted windows.

A dip coater is an apparatus that is used to immerse a substrate into a liquid coating solution. It typically includes a stepper motor that allows for precise movement, a touch screen, and a circuit board.

In addition to the substrate, a meniscus is used in the dip coating process. The meniscus is a part of the dip coater that effectively moves down the substrate. It then falls back into the reservoir.

E-coat

E-coat is a high tech finish that can be applied to many types of surfaces. It is known for its efficient coating process, durability, and smooth surface. It can be used to coat metals, hardware, and decorative items. Choosing the right type of finish is important to provide aesthetics and longevity.

Electrophoretic coating, also known as e-coat, is an application process that uses electricity to form a coating film. It is a low cost and environmentally friendly method that is gaining a lot of attention.

The E-coat processing line is a computer controlled process that produces a durable, single coat protective coating. The paint is delivered in a thin, 0.5 to 1.8 mil film. The paint solids are then rinsed off. This ensures that the e-coat process has application efficiency rates above 95%.

The process is very popular for radiators, eyeglass frames, and hardware. It is especially useful when it comes to coating parts that are difficult to reach, such as bends, crevices, and more.

The E-coat processing system can produce over 500,000 finished parts per day, which is a substantial number. This is one of the most environmentally friendly finishing processes, because it eliminates almost all of the waste generated during the process.