Epoxy Floor Coatings
Epoxy is a tough, long-lasting flooring option that can stand up to a lot of abuse. It is resistant to spills, chemicals, sudden impact, high heat and more.
Correct floor preparation of the underlying concrete is key for a good finish and should be done by a specialist team. Slip-resistant aggregates can be added to epoxy for safety, and electrostatic dissipative epoxies are available in USDA-approved varieties for food facilities.
Durability
Compared to other flooring solutions, epoxy is one of the most durable options available. A professionally installed epoxy floor coating can hold up to heavy loads, impacts and even chemicals, making it ideal for commercial and industrial applications.
However, it’s important to note that the durability of an epoxy floor depends on the quality and percentage of solids. Low-quality epoxy paints that are available at your local hardware store typically have a low percentage of solids, which means that they’ll wear down quickly. A high-quality epoxy coating, on the other hand, will contain a higher percentage of solids, which will mean that it will last longer.
Epoxy floors are also incredibly strong, which is another factor that contributes to their durability. The concrete that is used as a base for the epoxy coating will be reinforced with steel bars, which makes it able to stand up to heavy loads and impacts. Additionally, the epoxy coating will be topped with a sealant, which further increases its durability.
Aside from being highly durable, epoxy floors are also easy to maintain. Regular cleaning will help to keep the surface clean and free of dirt, dust and other debris that could scratch the floor. It’s recommended to sweep or vacuum the floor regularly and use a non-abrasive cleaner when mopping it.
Another benefit of epoxy is that it can be recoated or retextured to keep it looking new. This can be done without removing the entire floor, which saves both time and money. The epoxy can be retextured with a silica sand additive to create slip resistance, or it can be topped with aluminum oxide, which will also increase the amount of grip on the floor.
It’s important to note that epoxy flooring requires much greater surface preparation than people outside of the industry might expect. A proper underlying surface must be prepared using specialist equipment such as a diamond-headed vacuum-assisted grinder, and any cracks must be filled. Failure to do so will significantly reduce the epoxy’s effectiveness, and it can also increase the cost and time required for installation.
Aesthetics
Epoxy floor coatings are highly customizable to suit a wide variety of aesthetic preferences. This flexibility allows them to seamlessly integrate into existing design schemes, harmonizing with and enhancing established color palettes or providing a bold, striking new identity.
From the dazzlingly reflective sheen of metallic epoxy finishes to lifelike imitations of natural elements like pebbles or coral reefs, the possibilities are virtually limitless. This level of creativity is transformative, engaging the senses with mesmerizing optical illusions and immersive visual experiences that create a sense of wonder and intrigue for all who encounter them.
Standard epoxy flooring is available in a wide range of bright, glossy colors. These vibrant, attention-grabbing shades can provide a splash of personality to an otherwise bland concrete surface. In addition, a wide selection of additives can be used to alter the texture and appearance of an epoxy flooring system. For instance, silica chips can add a coarse, textured surface to an epoxy floor while translucent polymer beads offer a non-slip option.
In addition to being aesthetically pleasing, epoxy is a very durable material. It resists damage and is able to withstand heavy equipment without showing signs of wear and tear. It’s also chemical resistant, meaning that spills and chemicals won’t stain the epoxy like they would a traditional bare concrete floor.
The key to a successful epoxy floor is proper floor preparation. A professional concrete and epoxy flooring company will be able to perform these services properly, making sure that the substrate is free of cracks, chips, dust and debris prior to application. They will also ensure that the temperature is suited to the product being used and follow the manufacturer’s recommendations for mixing and applying the epoxy coating.
Hiring a professional concrete and epoxy flooring contractor will ensure that your project is completed on time, within budget and with the results you’ve always dreamed of. A professional will also be able to help you choose the right epoxy floor coating for your needs, so that you can get your garage back to its primary purpose: a functional space for work and play.
Chemical Resistant
Many companies need flooring that can resist caustic chemicals and acid spills. These types of floors require an epoxy mix that is specially made to handle these types of spills. Novolac epoxies offer the highest level of protection against acids and chemicals. Standard solids and water based epoxy coatings only offer a moderate level of resistance to some chemicals. An experienced flooring contractor can evaluate your space and recommend a specific type of chemical resistant epoxy flooring to best meet your needs.
The epoxy resin used to make these floor coatings is composed of crosslinked polymers. It has great chemical resistance to organic acids and alkalis, fuels and hydraulic oils, aromatic and aliphatic solvents. It can also withstand elevated temperatures. This type of floor coating is ideal for locker rooms, clinics, commercial kitchens, and showrooms.
Epoxy floor coatings are also easy to clean and sanitize. The hard surface is durable enough to withstand heavy foot traffic and resists scratches from sharp objects. Regular sweeping and dust mopping will keep your floors looking great. It is recommended to avoid using abrasive cleaners or scrub brushes on the epoxy flooring.
Another benefit of epoxy flooring is that it is non-flammable and fire resistant. This is important in a high traffic area such as a garage or warehouse where people are working with flammable materials or tools. Epoxy is also resistant to heat, making it a good choice for industrial and commercial spaces that are often hot or cold.
One disadvantage of epoxy floor coating is that it takes a long time to cure. This can be frustrating if you want to use your space sooner than later. It is essential to follow all of the installation instructions, including proper surface preparation.
For example, concrete that is coated with an epoxy floor must be allowed to cure for several days before it can be used. It is recommended to cover the floor during this time period with a plastic sheet or blanket. Also, the room must be heated or vented properly to speed up the curing process.
Easy to Clean
Epoxy floors are extremely durable and resistant to many chemicals. They are not indestructible, however, and damage can happen to any floor. When stains occur, they can be removed with a little effort and the right cleaner. The most important thing to do to maintain the beauty and durability of epoxy floors is to sweep and mop them on a regular basis. This prevents dirt and grit from embedding into the surface, which can cause scratches when moving heavy machinery or equipment across it.
Sweep and vacuum your flooring regularly, especially before you move heavy equipment or vehicles over it. This will remove most of the dirt, dust and grit that can scratch or scrape your flooring. This should be done at least monthly to prevent the build up of materials that can damage your floors in the long run.
If a chemical spills on your floors, it is important to clean it up as soon as possible. This is not only a safety measure, but it will also prevent damage to the epoxy coating. Spills such as antifreeze, car oil or gasoline can be wiped up with paper towels before they have time to penetrate the epoxy coating and cause damage to it. It is also important to wipe up paints, cleaning solvents and other abrasive liquids immediately as well.
It is essential to rinse your epoxy flooring regularly to remove any soap, degreaser or other chemical residue from the floor. This will prevent it from becoming slippery and a fall hazard as well as helping to avoid mold and mildew growth. A good way to do this is to use a squeegee that removes the excess water without leaving any behind.
It is also a good idea to pre-treat any stains on your floors with a concrete degreaser before washing them. You can find these products at most hardware or home improvement stores. This will ensure the stains are completely removed and your floor is completely clean and dry before using it again. Also, remember to never use a cleaning solution that contains citrus or vinegar, as these can break down your epoxy and leave it damaged.